Objective: Seeking Manufacturing Engineering, (PA) / (QA) Product & Quality Assurance engineering in SPACE industries.
Education: 4 Years- Associate Degrees in Mechanical Engineering (USA Equivalency) Mechanical Engineering, (1996 - 1999), India. Post Diploma in Tool Design Engineering, Year (2000 - 2001), India.
Unique Skills: Highly analytical and result oriented Engineering professional with 18 + years of manufacturing and design experience, including 9 years of experience in Aerospace Industries. Working for Aerospace customers; GE, Rolls Royce, Sikorsky, Pratt and Whitney, Honeywell, Air Bus and MDA. - Aero-structure, Spacecraft & Rocket parts manufacturing, installation and assembly per NASA standard. - Machining process experience to manufacture Aerospace and Automotive application parts. - R&D Research & new product development and successfully implementation for production. - Aero Engine complex Gear parts manufacturing process and development using different material. - PDC (Pressure Die casting) manufacturing process for Aluminum parts for various applications. - Quality requirements AS9100, TS16949, Lean manufacturing / Six Sigma/ cost controls. - MRP / ERP, PLM (Team-center) system for manufacturing activities. - Project management Initiating project plans, process planning, scheduling and controlling to achieve goal. - CAD/ CAM Product and tool design, 3D modeling, 5 axis milling and turning program. - 7 QC tools application. - Gauge R&R, DFMEA/ PFMEA, APQP, and PPAP. - GD&T and tolerance stack up analysis. Dimensional Characteristic Matrix development (DCM). - Strong working knowledge in BOM creation and management. - Process Capability Study (Cpk) and analysis, SPC Techniques. - Supply chain management for entire project execution. - Reverse engineering and value engineering for manufacturability. - Non-conformance (RCCA -Root cause/ corrective action) 5 Why, 8D problem solving & Fish bone diagram - Conducting Destructive and Non-Destructive test, functional test concepts to verify product capability. Training and Certification: • Six Sigma Green Belt • Click Bond training for spacecraft structural panel • NASA STD for space application; NASA 8739.1, NASA 8739.4, NASA 8739.2 & .3 • Additive manufacturing (3D printing) • Project Management (Planning, scheduling, Estimating) • Unigraphics manufacturing - Siemens • Pro-e (Cad/ Cam) - Axis Info-tech • Team center 9.1, PLM Engineering software Skills: CAD (Design/ Modelling) - Pro-e Wild fire -2.0, Unigraphics NX6, Catia V5 R19 and Solid-works 2013 CAM (Manufacturing) - Mastercam- X5, Unigraphics NX6 and Delcam (5-Axis machining/Turning) ERP/ MRP (manufacturing) - Cincom, PLM Teamcenter 9.1 Machine Control: Siemens 840D, Mazatrol, Fanuc, Haiden Hain, Okuma, Mitsubishi, Brother.
Magellan Aerospace (Winnipeg, MB Canada) Manufacturing Process engineering April 2013 to present (~ 4 Years) Company profile: Leading Aerospace Company to manufacture Aero-engine, Aero-structure, Satellite, Rockets, WSPS for Military helicopter and various kinds of Aerospace product. Customer: GE, Rolls Royce, Honeywell, Air Bus, Pratt & Whitney, Sikorsky, MDA and CSA. Role and responsibility: Experience in Research and new development (R&D) project - Build and launch through ERP/ MRP system • Familiar and experienced with cleanroom (100,000) and ASIF systems and contamination controls. • Development of assembly and integration processes for entire spacecraft builds, and associated subsystems (Bus Module, Payload Module). Non flight parts GSE (Ground support Equipment) • Create and manage BOM for entire spacecraft assy for Flight and Non-flight parts through ERP system. • Create manufacturing routing for each operation to provide step by step procedure to build entire Satellite. a) Bonding operation in structural panel, b) Structural panel handling and assembly, c) various kinds of flight sensitive parts installation, d) Thermal kit installation and e) Harness routing. • Routing creation for Flight Harness and testing Harness manufacturing and conduct all electrical testing. • Non-conformance- Responsible for cost of poor quality, investigate the discrepant parts and find out the (RCCA) Root cause, containment for repair / rework and provide corrective action and working with MRB • Planning special process and prepare data card and op sheet for special process control. • Tool planning, scheduling and tool fabrication for production and customer supplied tooling. • Participate and active member in various levels of Top level to Sub-system assemblies. • Participate and active member in various integration test, T-Vac test and Vibration test for PCU and C&DH • Supply chain management: New demand creation, manage stock, inventory planning, lead time planning and work with purchasing through MRB system. • Quality- Inspection planning for in-process inspection, first and final inspection and also for receiving inspection • Project Management- Control plan and operation chart preparation and executing to achieve goals. • Coordinate and working with Product assurance engineering (PA) for various kinds of activities like MRR (Manufacturing readiness review) and PSR (Pre-ship review) and documentation per AS9100. Achievement: • Taking leadership of flight structural and space sub system parts nearly 200 flight assembly parts BOM creation and managing for $120 M spacecraft project by using ERP system. • More than 1000 Non-conformance dispositioned with Root cause finding and Corrective Action provided. • Manufacturing process automation for shop order handling, and NR metric chart implementation.
Shur-lok Products (Windsor, ON, Canada) Program Manager Sept 2012 to April 2013 (8 Months) Company profile: Automotive industry - Production of welding modular assemblies Mig - Tig - Spot - Emhart - Seam Resistance welding and Metal Stamping parts- Progressive - Manual - Tandem - Presses up to 1,000 Tons Role: • Generated NC programming for machining stamping die, welding fixtures and tooling fixtures. • Planning, scheduling, time estimation and fixture design for machining. Prepared quotation for new project.
L & H Diversified Manufacturing Inc. (Windsor, ON, Canada) Manufacturing Process Eng. Feb 2012 to Sept 2012. (7 Months) Company profile: Automotive industry- CNC Machine rebuilding and manufacturing special purpose machine for production. Customer: GM, FORD and Chrysler. Role: • Created CNC program using SIEMENS 840D control for machining. Conducted Ball bar test, machine geometry check to evaluate the CNC machine accuracy. • Tool layout, tool data and manufacturing process sheet preparation to prove CPK (Process capability).
Northstar Aerospace (Windsor, ON, Canada) Manufacturing Cell Technician July 2007 to Feb 2012 (4 Yrs.’ 8 Mths) Company profile: Aerospace company to manufacture the Aero engine critical Gears and safety parts. Customer: GE, Rolls Royce, Pratt & Whitney, Sikorsky and Honeywell. Role: • GEAR - Manufacturing variety of complex gears and components for Aircraft transmission, accessory of Gearbox assemblies and Rotorcraft Drive systems for major Aerospace OEMs. • Machining different kinds of materials like Inconel, stainless steel, forged steel and alloy steel. • Experience in Planning and Selecting required machine tools, preparing hand tools, cutting tools, measuring Instruments, special tools and gauges to complete the set-up. • Working knowledge and experience in gear cutting (Hob), CNC Grinding, balancing machine and CMM. • Knowledge and understanding of entire gear manufacturing process including gear cutting, gear Grinding, Heat treatment process, copper plating, NDT inspection and MPI to inspect burn marks. • Performed first off inspection and final inspection with all GD&T including CMM. • Generated NC program using Master CAM software for both mill and Turn. • Involved all Lean manufacturing activities and participated improvement team for process development. Achievement: Employee appreciation award - Award for positive attitude and constant ability in challenging myself to do better. - Award for provide more efficient manufacturing method to cut one of the spur gear parts.
Triad Software Private Limited (Chennai, India) Senior Design Engineer Feb 2006 to Jun 2007 (1 ½ Years) Company profile: Engineering service industry. Provide CAD/CAM support for designing and manufacturing to OEM. Customers: Cummins Filtration and Caterpillar. Role: • Parametric 3D Modeling and detailing of Catalytic exhaust muffler assemblies, and air filtration systems. • Carry out the engineering design changes in drawings and data translation using different CAD software. • Quality check on the design & drafting for modeling methodology, dimension adequacy, tolerance analysis, manufacturing method and spec. Provide corrective actions for quality issues.
CQS Precision Die Casting & Molds (Dongnai, Vietnam) CAD/CAM Engineer April 2003 to August 2005 (2 ½ Years) Company Profile: CQS is Tier-I (ISO9001-2000 & TS16949 certified) Aluminum Pressure Die-Casting company in Vietnam. Supplying automotive parts to USA, UK, India and Japan. It has an annual turnover of around US$50 million. Role: • Working experience in (PDC) Pressure Die Casting manufacturing processes including casting, ball milling, shot blasting, trimming, painting, machining and assembly. • Member of new product development core team FMEA/ APQP / PPAP processes. • Deriving the optimum process flow and manufacturing method for the production. • Process Capability Study (Cpk) and analysis, SPC Techniques. • 3D modelling, product design and detailing for Reverse engineering project and Value engineering project for manufacturing feasibility and material saving (Cost saving).
Reference: Available upon request
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